The latest generation of Schäfer crimping applicators impress with advancements in function, design, and application. The various innovations offer advantages for work preparation and for setting up crimping machines, thus enabling high precision in cable production to be achieved more easily and quickly.
The precise adjustment of the wire crimp and insulation crimp heights separately from each other is achieved with the completely redesigned crimp height adjustment head. The partial mutual interference present in earlier models has been eliminated by the complete mechanical decoupling of the adjustment rings.
Depending on the wire cross-section, there are two options available for crimp height adjustment. For smaller cross-sections, the adjustment range is 1.5 mm with an accuracy of 0.01 mm, while the adjustment range of 3 mm with 0.02 mm accuracy is ideal for larger cross-sections.
For optional fine adjustment of the crimping geometry, the feed table or finger is equipped with a tool-less adjustable clamping device. The high-precision roller bearings in the feed ensure high accuracy in terminal feeding.
The wear parts of the new applicators are compatible with previous generations. The crimp dies, for both the wire crimp and the insulation crimp, can be changed quickly and easily, even when the crimping applicator is installed in the machine.
The easily integrated, optional counter determines the number of crimping operations performed by the applicators. The design for the standardized press closing height of 135.78 mm and the mounting in the machine using the usual quick-clamping device allows for use in common Schäfer crimping machines with up to 20 kN pressing force.
With the easily integrable optional counter, the crimping operations performed are determined on the applicator side.
With the new Schäfer crimping applicators, you simplify adjustment work and thus reduce machine downtime. The high precision of terminal feeding and crimp height adjustment ensure precise crimp connections and thus enhance the quality of your cable production. Other innovations are:
Brochure as a PDF document
Illustrations of the product are exemplary and may show options as well as specific equipment.
| Terminal Feeding | |
| Feeding actuation | mechanic |
| Feeding type | from left |
| Terminal pitch | up to 20 mm [1] |
| Processable materials |
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| Max. thickness of the sheet | up to 0,8 mm [1] |
| Wire cross sections | up to 6 mm² [1] |
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Characteristic of the machine
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| Range of crimp height adjustment | 1.5 mm +/- 0.01 mm, 3 mm +/- 0.02 mm |
| Width of the punch | 19 mm |
| Shut height | 135.78 mm |
| Geometry of the machine | |
| Press force | 20 kN |
| Stroke | 40 mm |
| Dimensions and weight | |
| Dimensions (W x D x H) | 190 x 155 x 135 mm [2] |
| Weight | 4.8 kg [2] |
[1] Depending on the material and geometry of the materials to be processed
[2] Approximate indication of the basic equipment
Subject to errors and alterations.
Illustrations of the product are exemplary and may show options as well as specific equipment.
Pneumatical applicator with side feed for small cross-sections and maximum precision in cable production
Pneumatical applicator with side feed for crimping individual terminals to wires with small cross sections
Pneumatical applicator with side feed for crimping individual terminals to wires with bigger cross sections
Pneumatical applicator with side feed for crimping individual terminals to wires with bigger cross sections
Mechanical applicator with back feed for crimping individual terminals to wires with small cross sections
Mechanical applicator with back feed for crimping DVB connectors to wires with small cross sections
Pneumatical applicator with back feed for crimping individual terminals to wires with small cross sections