Production of H- and Y-connectors
The high-performance eccentric press is designed for the production of high-voltage connectors for the highest quality requirements in electromobility. Pre-assembled components are inserted into the machines by the operator and the crimping process is started automatically. The robust machine design enables high durability and reproducibility of the crimp connections.
Functions for quality assurance
Optical control functions check the completeness of the components inserted in the sliding table and thus support quality assurance. Crimp force monitoring reliably detects faulty crimps in order to sort out the cables concerned and not use them in the further process.
Wide range of use options
A high degree of flexibility is made possible by the simple changeover to another product to be processed. The special sliding table is designed for the production H- and Y-connectors of the HPS40 high-voltage system, so that only wear parts need to be changed. The ideal speed for the crimping process can be individually adjusted according to the existing terminal properties.
Modern operating interface
The touch screen control has an intuitive user interface for easy and safe operation of the crimping press in various languages. Selecting different user roles and operating modes as well as machine networking functions provides flexible and modern process sequences.
High safety for the operator
The safety of the operator during processing of the crimping machine is ensured by a monitored safety device. Removal of protective covers interrupts the electrical safety circuit and the machine is stopped. For safe test operation after changeover and after maintenance work, the machine is equipped with the proven handwheel.
Conform with the machinery directive
The crimping machine for production of high quality connections in terminal and wire processing fully complies with the European directives regarding mechanical and electrical safety as well as electromagnetic compatibility.
Product brochure
Brochure as a PDF document
Illustrations of the product are exemplary and may show options as well as specific equipment.
Base equipment
- Eccentric press
- Machine cover
- Sliding table for two distributors types
- Crimp force monitoring
- Optical control of the crimp sleeves
Optional extensions
- Foot switch
- Networking module
- Remote service module
- Optical control of insulators
- Optical control of the fixing tapes
Technical Data
Processable materials |
|
| Wire | Two-core sheathed cables |
| Wire cross section: 2,5 mm², 4,0 mm² or 6,0 mm² [1] | |
| Cable outer diameter: 12 mm [1] | |
| Terminals | Crimping sleeves HPS40 |
| Connectors | H- and Y-distributors HPS40 |
Performance and geometry |
|
| Drive | 4 kW three-phase motor |
| Motor speed | 1420 Rpm |
| Pressing force | 150 kN |
| Stroke | 50 mm |
| Closing height | Max. 204.8 mm |
Controls |
|
| HMI | STI 2015 |
| Display | Touchscreen |
Supplies and interfaces |
|
| Power supply | 3x 400 V, 50/60 Hz |
| Compressed air | 6 bar |
| Network | RJ-45 |
Dimensions and weight |
|
| Width x Depth x Height | 1100 x 1000 x 1800 mm [2] |
| Weight | 720 kg [2] |
[1] depending on material and terminal geometry
[2] approximate specification in basic equipment
Subject to errors and alterations.