Crimping Machine EPS 2001 with Ferrite Assembly

Processing of ferrite cores

Connecting multi-core cables

The comprehensively equipped machine is designed for stripping and equipping two wires with ferrite cores as well as for crimping with previously bent terminals.

The individual ferrite cores are brought into the correct position in a conveyor pot and are supplied via a feed rail. Terminals to be manufactured are formed by a bending unit and then fed to the crimping process. Wires are inserted by the operator and in the following steps automatically equipped with ferrite cores and connected to the terminals. The robust machine design enables high durability and reproducibility of the crimp connections.

Wide range of use options

A high degree of flexibility and diverse applications are made possible by the simple changeover to another product to be processed. For crimping different terminals, crimp applicators can be easily exchanged using the quick-change device.

The ideal speed for the crimping process can be individually adjusted according to the existing terminal properties.

Quality assurance options

The integrated crimp force monitoring reliably detects false crimps during the production. To support quality assurance, faulty cables are cut with the bad part cutter, thus preventing them from being used in downstream processes.

Modern operating interface

The touch screen control has an intuitive user interface for easy and safe operation of the crimping press in various languages. Selecting different user roles and operating modes as well as machine networking functions provides flexible and modern process sequences.

High safety for the operator

The safety of the operator during processing of the crimping machine is ensured by a monitored safety device. Removal of protective covers interrupts the electrical safety circuit and the machine is stopped.

For safe test operation after changeover and after maintenance work, the machine is equipped with the proven handwheel.

Conform with the machinery directive

The crimping machine for production of high quality connections in terminal and wire processing fully complies with the European directives regarding mechanical and electrical safety as well as electromagnetic compatibility.

Product brochure

Brochure as a PDF document

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Illustrations of the product are exemplary and may show options as well as specific equipment.

Base equipment

Eccentric press
Machine cover
Ferrite feeder
Zero cut module
Stripping unit
Bending unit
Bad part cutter
Crimp force monitoring

Optional extensions

Specific wire gripper
Vacuum cleaner
Paper winder
Color detection
Networking module
Remote service module
Stripe chopper

Technical Data

Processable materials
Wire	Two individual cables, two-core sheathed cables,
	Two-core twisted cables
	Wire cross section: 0.35 – 0.5 mm² [1]
Terminals	Transversely belted stripes
Processing
Stripping lengths	Max. 7.5 mm [1]
Sheath-removal lengths	Min. 40 mm [1]
Performance and geometry
Drive	0.75 kW three-phase motor
Motor speed	440 – 2000 RPM
Pressing force	20 kN
Stroke	40 mm
Closing height	135.78 mm
Controls
HMI	STI 2015
Display	Touchscreen
Supplies and interfaces
Power supply	230 V, 50/60 Hz
Compressed air	6 bar
Network	RJ-45
Dimensions and weight
Width x Depth x Height	1600 x 650 x 900 mm [2]
Weight	218 kg [2]