Crimping of individual wires with functions for quality assurance
Connecting of sleeves and cables
The extensively equipped machine is designed for crimping sleeves on sheathed cables.
The pre-assembled HPS40-2 connectors on high-voltage cables are inserted by the operator and the crimping process starts automatically. The robust machine design enables high durability and reproducibility of the crimp connections. The modular structure of the automatic crimping machine stands for short set-up times and numerous expansion options.
Functions for quality assurance
The optional crimp force monitoring reliably detects false crimps during the production to support the quality assurance. Faulty cables can be sorted out, thus preventing them from being used in downstream processes.
Modern operating interface
The touch screen control has an intuitive user interface for easy and safe operation of the crimping press in various languages.
Selecting different user roles and operating modes as well as machine networking functions provides flexible and modern process sequences.
High safety for operators
The safety of the operator during processing of the crimping machine is ensured by a monitored safety device. Removal of protective covers interrupts the electrical safety circuit and the machine is stopped.
For safe test operation after changeover and after maintenance work, the machine is equipped with the proven handwheel.
Conform with the machinery directive
The crimping machine for production of high quality connections in terminal and wire processing fully complies with the European directives regarding mechanical and electrical safety as well as electromagnetic compatibility.
Product brochure
Brochure as a PDF document
Illustrations of the product are exemplary and may show options as well as specific equipment.
Base equipment
- Eccentric press
- Machine cover
- Foot switch
Optional extensions
- Crimp force monitoring
- Networking module
- Remote service module
Technical Data
Processable materials |
|
Wire | Two-core sheathed cables |
Wire cross section: 2.5 mm², 4.0 mm² or 6.0 mm² [1] | |
Cable outer diameter: 12 mm [1] | |
Terminals | Single HPS-40 plugs |
Performance and geometry |
|
Drive | 1.1 kW three-phase motor |
Motor speed | 440 – 2000 rpm |
Pressing force | 30 kN |
Stroke | 45 mm |
Closing height | 164.5 mm |
Control |
|
HMI | STI 2015 |
Display | Touchscreen |
Supplies and interfaces |
|
Power supply | 230 V, 50/60 Hz |
Compressed air | 6 bar |
Network | RJ-45 |
Dimensions and weight |
|
Width x Depth x Height | 770 x 670 x 640 mm [2] |
Weight | 172 kg [2] |
[1] Depending on the configuration of wire and terminal.
[2] Approximate indication for basic equipment.
Subject to errors and alterations.
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