Production of H- and Y-connectors for HPS40 systems in electromobility
Connecting of multi-core cables
The PCC-Basic crimping machine is designed for the production of high-quality power cables. Precise crimp connections are made between two- or three-core sheathed cables and power plugs.
Feeding of terminals and wire
The insertion mask and the optional colour detection supports the correct feeding of cables by the machine operator. The plugs and the prepared, stripped wires are fed manually by hand.
Safe crimping process
The machine protection closes automatically and starts the crimping process. The crimping applicator connects the multi-core cables and plugs reproducibly and with high precision.
Systems for automation
In order to increase productivity Schäfer offers further machine variants which enable the automatic feeding of plug bridges and stripping of the wires.
Options for quality assurance
The optional crimp force monitoring supports the quality assurance during cable processing. Deviations from the referenced crimp force are immediately signaled to the machine operator to avoid the use of wires with faulty crimp connections in the further process.
High quality – low maintenance
The high-grade equipment of the PCC-Basic stands for best production quality. Due to its robust design and modular construction, the machine requires less maintenance and reduces set-up times to a minimum.
Compliant with the machinery directive
The crimping machine for production of high quality connections in terminal and wire processing fully complies with the European directives regarding mechanical and electrical safety as well as electromagnetic compatibility.
Product brochure
Brochure as a PDF document
Illustrations of the product are exemplary and may show options as well as specific equipment.
Base equipment
- Eccentric press
- Foot switch
Optional extentions
- Crimp force monitoring
- Colour sensor
Technical Data
Processable materials |
|
Wire | Two- and three-core sheathed cables |
Wire cross section: 0.5 – 4 mm² [1] | |
Cable outer diameter: Max. 10 mm | |
Terminals | Single plug bridges |
Performance and geometry |
|
Drive | 0.75 kW three-phase motor |
Pressing force | 20 kN or 30 kN |
Stroke | 45 mm |
Closing height | 160.5 mm |
Power supply | 230 V, 50/60 Hz |
Compressed air | 6 bar |
Dimensions and weight |
|
Width x Depth x Height | 770 x 670 x 640 mm [2] |
Weight | 140 kg [2] |
[1] Depending on the configuration of wire and terminal.
[2] Approximate indication for basic equipment.
Subject to errors and alterations.
Further products
Crimping Machine EPS 2001 for Airbag Connectors
Crimping of two wires or two-core cables with Airbag connectors
Crimping Machine EPS 3000 with Quality System SQS04V
Crimping of individual wires with functions for quality assurance
Crimping Machine CrimpLine 1050 LC EXTENDED
Crimping of individual wires with a modern safety concept
Crimping Machine for Power Plugs (PCC-Pro)
Semiautomatic connecting of multi-core wires with plugs for production of power cables
Crimping Machine EPS 2001 with Quality System SQS06
Crimping and stripping of individual wires with extended functions for quality assurance
Crimping Machine EPS 2002 with Stripper 517
Crimping of wires with small cross-sections and short stripping lengths