CrimpLine 1050 LC EXTENDED

Crimping machine with safety light curtain

Secure Cable Production

The CrimpLine 1050 LC EXTENDED crimping machine impresses with a variety of functions and state-of-the-art safety features for top-notch cable production. The machine’s special feature is a safety light curtain that creates a virtual barrier around hazardous areas. This makes operating the machine easier than ever, as there is excellent visibility of the process and no physical barriers obstructing the workflow. This contactless protective device reliably protects the operating personnel, allowing the feeding of the cable to be processed and stopping when entering hazardous areas.

Connecting Cables and Crimp Terminals

The powerful machine is designed for crimping individual terminals onto wires with medium-sized cross-sections. The application shown here features a battery cable consisting of a wire with a cross-section of 35 mm² and an open single terminal. Both are inserted by the operator, and the crimping process is initiated by pressing the foot switch. The crimping applicator also serves to prepare the contact. In a form next to the anvil, the terminals are angled in one machine cycle or press stroke during the crimping process.

Robust Design

The CrimpLine 1050 LC EXTENDED stands out with high rigidity for maximum precision in cable production. This ensures high-quality results even with high pressing forces and complex applications. The workspace is generously designed for high flexibility during retooling and for individual expansion options. The proven handwheel is included to perform functional and collision checks of the contact feed and crimping process movements.

Modern User Interface

The control system with a large touchscreen features an intuitive user interface for easy and safe operation of the machine in various languages. The selection of different user roles and operating modes, as well as functions for machine networking, enable flexible and modern process flows. The ideal deformation speed for the crimping process can be individually adjusted according to the terminal properties.

High Operator Safety

The safety of the operator during the operation of the crimping machine is ensured by a highly modern safety concept. Removing protective covers and entering hazardous areas behind the light curtain interrupts the electrical safety circuit, halting the processing operation. Furthermore, the machine fully complies with European directives regarding mechanical and electrical safety as well as electromagnetic compatibility.

Product brochure

Brochure as a PDF document

Illustrations of the product are exemplary and may show options as well as specific equipment.

Standard Equipment

  • Machine protection with light curtain
  • Foot switch

Optional Equipment

  • Crimping applicator
  • Crimp force monitoring
  • Specific wire feeding
  • Networking module
  • Remote maintenance module
  • RFID user management

Technical Data

Processable materials

Wire Single-core or multi-core sheathed cables
Wire cross section: up to 50 mm² [1]
Terminals Single terminals, Longitudinal or transversely belted stripes

Performance and geometry

Drive 4 kW three-phase motor
Motor speed 1420 rpm
Pressing force 100 kN
Stroke 50 mm
Closing height 204.78 mm [3]

Controls

HMI STI 2015
Display Touchscreen

Supplies and interfaces

Power supply 230 V, 50/60 Hz
Compressed air 6 bar
Network RJ-45

Dimensions and weight

Width x Depth x Height

1250 x 1050 x 2010 mm [2]

Weight 715 kg [2]

[1] Depending on material and terminal geometry
[2] Approximate specification in basic configuration, without attachments such as contact strip mounting plate and coil holder
[3 To be adjusted to closing height 135.78 mm via adapter unit

Subject to errors and alterations.

Further applications