Sealing and crimping of three single wires or three-core cables in one machine cycle
Entry model into cable production
The new crimping machine offers all essential basic functions for high-quality crimping results and is the affordable entry model into cable production. Various innovations offer advantages for setting up, operating, and maintaining the machine.
Easy Preparation
The CrimpLine 240 BASIC is designed for the use of all common crimping applicators and is equipped with a quick-release mechanism for clamping the crimping applicators. An electric jog mode is included to perform functional and collision checks of the terminal feed and crimping process. The horizontally installed terminal strip chopper allows for easy insertion of the carrier strip, thus simplifying setup.
High-Quality Crimping Results
Another advantage of the horizontally installed terminal strip chopper is the avoidance of influences on the crimping process, as there is no need to redirect the carrier strip into the chopper. Additionally, the optionally integrable crimp force monitoring reliably supports quality assurance during cable production.
Robust Construction
The new CrimpLine 240 BASIC stands out with higher rigidity compared to previous Schäfer crimping machines in this class. This allows for increased precision and quality in cable productions, even with higher press forces. The machine is particularly slim and compactly designed for installation and use in smaller workspaces.
High Operator Safety
The safety of the operator during the operation of the crimping machine is ensured by a monitored protective device. Removing protective covers interrupts the electrical safety circuit, halting the processing process. Furthermore, the machine fully complies with European directives regarding mechanical and electrical safety as well as electromagnetic compatibility.
Product brochure
Brochure as a PDF document
Illustrations of the product are exemplary and may show options as well as specific equipment.
Standard Equipment
- Machine protection
- Foot switch
- Waste container
- Contactless safety switch
- Certified safety components
Optional Equipment
- Crimping applicator
- Paper winder with sag control
- Terminal strip chopper
- Crimp force monitoring
- Machine table
Technical Data
Processable materials |
|
| Wire | Single-core or multi-core sheathed cables |
| Wire cross section: Up to 6 mm² [1] | |
| Terminals | Longitudinal or transversely belted stripes |
Performance and geometry |
|
| Drive | 0.75 kW three-phase motor |
| Motor speed | 440 – 2000 RPM (mechanically adjustable) |
| Pressing force | 20 kN |
| Stroke | 30 mm or 40 mm |
| Closing height | 135.78 mm |
Supplies and interfaces |
|
| Power supply | 230 V, 50/60 Hz |
| Compressed air | 6 bar |
Dimensions and weight |
|
| Width x Depth x Height | 500 mm x 600 mm x 800 mm [2] |
| Weight | 167 kg [2] |
[1] Depending on the configuration of wire and terminal.
[2] Approximate indication for basic equipment.
Subject to errors and alterations.
Further applications
Fully automatic processing of polymer optical fiber cables (POF)
Crimping of individual terminals on wires with large cross sections
Crimping of individual wires with functions for quality assurance
Crimping of high-voltage cables and HCT4 terminals
Crimping and stripping of individual wires with extended functions for quality assurance
Sealing and crimping of two single wires or two-core cables in one machine cycle
Stripping of single wires and coaxial cables with small cross sections
Fully automatic processing of wires with cross sections of 0.08 – 8 mm² for special applications
Crimping of high voltage cables and plugs HPS40-2
Dismantling of individual jacket cables
Crimping of individual terminals on wires with medium cross sections
Fully automatic processing of wires with cross sections of 0.08 – 6 mm² for the automotive industry
Bending of terminals, assembling with ferrite cores and crimping on two wires
Fully automated production of cables for medicine applications
Sealing and crimping of single wires or multi-core cabels successively
Crimping of individual wires with a modern safety concept
Crimping of individual terminals on wires with big cross sections
Production of H- and Y-connectors for HPS40 systems in electromobility
Production of cables with tubular lugs in electromobility
Crimping of individual wires with a modern safety concept
Crimping of individual wires with functions for quality assurance
Semiautomatic connecting of multi-core wires with plugs for production of power cables
Crimping of wires with small cross-sections and short stripping lengths