Connecting multi-core cables
The high-performance PCC-Pro crimping machine is designed for the economical production of high quality power cables. Crimp connections are made between two- or three-core sheathed cables and power plugs.
Precise reference and stripping
The closed insertion mask and colour detection supports the correct feeding of the cables by the machine operator. The cables are fed manually, cut to a reference length and stripped. A vacuum system removes insulation and wire residues from the process area.
Automatic terminal feeding
In the cable processing machine PCC-Pro, the loose power plugs are positioned with a spiral conveyor. The components to be connected are automatically fed to the crimping process via a conveyor rail.
Safety crimping process
The safety of the operator during processing is ensured by closed protective covers. A column guided crimping applicator connects the sheathed cables with the power plugs.
Modern operating interface
The touch screen control has an intuitive user interface for easy and safe operation of the wire prossing machine in various languages. Selecting different user roles and operating modes as well as machine networking functions provides flexible and modern process sequences.
Quality assurance options
The optional crimp force monitoring system with bad part cutter prevents the use of cables with incorrect crimps in the further process and provides the quality assurance.
High production rate and quality
With a production rate of up to 1450 pieces per hour the crimping machine is ideal for series production. The high grade components, the robust machine design and the modular structure stand for highest product quality, short set-up times and durability.
High safety for the operator
The safety of the operator during processing of the crimping machine is ensured by a monitored safety device. Removal of protective covers interrupts the electrical safety circuit and the machine is stopped. For safe test operation after changeover and after maintenance work, the machine is equipped with the proven handwheel.
Conform with the machinery directive
The crimping machine for production of high quality connections in terminal and wire processing fully complies with the European directives regarding mechanical and electrical safety as well as electromagnetic compatibility.
Product brochure
Brochure as a PDF document
Illustrations of the product are exemplary and may show options as well as specific equipment.
Base equipment
- Eccentric press
- Zero cut module
- Stripping unit with trigger sensor
- Feed pot for plug bridges
- Vacuum cleaner
- Removal gripper
- Foot switch
- Trash box
Optional extentions
- Crimp force monitoring
- Bad part cutter
- Colour sensor
- Networking module
- Remote service module
Technical Data
Processable materials |
|
| Wire | Two- and three-core sheathed cables |
| Wire cross section: 0.5 – 4 mm² [1] | |
| Cable outer diameter: Max. 10 mm | |
| Terminals | Single plug bridges |
Performance and geometry |
|
| Drive | 0.75 kW three-phase motor |
| Pressing force | 20 kN or 30 kN |
| Stroke | 45 mm |
| Closing height | 160.5 mm |
Control |
|
| HMI | STI 2015 |
| Display | Touchscreen |
Supplies and interfaces |
|
| Power supply | 230 V, 50/60 Hz |
| Compressed air | 6 bar |
Dimensions and weight |
|
| Width x Depth x Height | 1300 x 2000 x 1800 mm [2] |
| Weight | 380 kg [2] |
[1] Depending on the configuration of wire and terminal.
[2] Approximate indication for basic equipment.
Subject to errors and alterations.