Production of cables with tubular lugs in electromobility
Crimping Machines
Schäfer offers innovative solutions for the production of high-performance crimp connections in terminal and wire processing. A range of machines is available for various application areas with a pressing force of up to 150 kN. Modernize your machinery and integrate the latest software solutions for operation and networking of machines in the spirit of a Smart Factory.
Crimping Machine CrimpLine
Machines in the “CrimpLine” series are designed for the efficient production of crimp connections with a wide variety of terminals. The stripped wires are inserted into the machine by hand for processing. Individual designs and optional extensions enable wire production for the highest quality requirements with different wire cross-sections, special materials and materials and customer-specific crimp shapes.
Crimping Machine StripLine
The crimping machines of the “StripLine” series include the wire stripping function as a standard feature. The mechanically adjustable stripping units provide flexibility for a wide range of cable productions, including very small wire cross-sections and short stripping lengths.
Crimping Machine TransLine
For efficient wire production, machines from the “TransLine” series offer additional processes via the transversely moving gripper. These are preparatory processing steps on the wire as well as special processes during the crimping process, such as crimping individual terminals on multi-core wires or connecting several wires into one terminal.
Crimping Machine FerriteLine
Machines of the “FerriteLine” series are designed for high-quality cable production with ferrite cores. The wires are manually inserted into the machine for processing, while the terminals are precisely positioned via a feeder. The special features of these machines include preparing the terminals, separating the ferrite cores in a feeder bowl, and equipping the wires with the ferrite cores before crimping.
Crimping Machine SealLine
Machines of the “SealLine” series are designed for high-quality cable production with seals. The wires are manually inserted into the machine for processing, while the terminals are precisely positioned via a feeder. The special features of these machines include preparing the wires by spreading them, separating the seals in the SealKit, and equipping the wire with the seal before crimping.
Crimping Machine PlugLine
Machines of the “PlugLine” series are designed for high-quality cable production with plugs. The wires are manually inserted into the machine for processing, while the terminals are precisely positioned via a feeder. The special features of these machines include preparing the wires by spreading them, separating the plugs in a feeder bowl, and feeding the plugs to the crimping process.
Crimping Machine ProLine
The “ProLine” series features the programmable crimping machines from Schäfer and represents high flexibility in cable production. The wires are manually inserted into the machine for processing, while the terminals are provided with precise positioning via a feeder. The touchscreen control has an intuitive user interface for easy and safe operation.
Individual Solutions for your Wire Processing
Crimping of individual terminals on wires with medium cross sections
Fully automated production of cables for medicine applications
Semi automatic processing of fiber optic cables
Crimping of individual wires with functions for quality assurance
Crimping of individual wires with various options
Semiautomatic connecting of multi-core wires with plugs for production of power cables
Crimping of high voltage cables and plugs HPS40-2
Crimping and stripping of individual wires with extended functions for quality assurance
Dismantling of individual jacket cables
Crimping of high-voltage cables and HCT4 terminals
Crimping of individual wires with a modern safety concept
Sealing and crimping of three single wires or three-core cables in one machine cycle
Production of H- and Y-connectors for HPS40 systems in electromobility
Crimping of individual wires with a modern safety concept
Sealing and crimping of two single wires or two-core cables in one machine cycle
Crimping of individual wires with functions for quality assurance
Bending of terminals, assembling with ferrite cores and crimping on two wires
Crimping of individual terminals on wires with large cross sections
Fully automatic processing of wires with cross sections of 0.08 – 6 mm² for the automotive industry
Crimping of wires with small cross-sections and short stripping lengths
Fully automatic processing of fiber optic cables
Fully automatic processing of wires with cross sections of 0.08 – 8 mm² for special applications
Stripping of single wires and coaxial cables with small cross sections
Crimping of individual terminals on wires with big cross sections
Sealing and crimping of single wires or multi-core cabels successively
Individual Consultation
Are you looking for an experienced partner to modernize your machinery? Schäfer develops and produces your crimping machine tailored to your requirements.
Contact our experts now for individual advice!