Pneumatical applicator with back feed for crimping individual terminals to wires with small cross sections


Design for repeatable Crimp Results
The compact “AirCrimp” series crimping applicators are designed for the reliable connection of terminals on wires with bigger cross-sectional areas. The pneumatical feed system ensures precise and consistent terminal positioning, enabling repeatable, high-quality crimp results.
Ease of Use
Designed for the standardized press shut height of 135.78 mm and equipped for installation via a conventional quick-change mounting system, the applicators can be used in most common crimping machines with a press force of up to 30 kN.
Adjustability for maximum Precision
The completely redesigned crimp height adjustment head allows independent and precise adjustment of both the wire crimp height and insulation crimp height. To optimize crimp height settings, two adjustment variants are available depending on the wire cross-section.
Benefits of the Crimping Applicator
This Schäfer applicator combines proven technology with innovative enhancements and offers:
- High process reliability through repeatable crimp quality
- Suitable for bigger wire cross-sections up to 16 mm²
- Independently adjustable wire and insulation crimp heights
- Easy integration of a mechanical counter
- Robust design and long service life
Brochure (PDF)
Product description
Illustrations of the product are exemplary and may show options as well as specific equipment.
Technical Data
| Terminal feeding | |
| Feeding actuation | pneumatic |
| Feeding type | from left |
| Terminal pitch [1] | 28 – 56 mm |
| Processable materials |
|
| Max. thickness of the sheet [1] | up to 0.8 mm |
| Wire cross sections [1] | up to 16 mm² |
| Characteristics of the machine | |
| Pressing force | 30 kN |
| Stroke | 40 mm |
| Shut height | 135.78 mm |
|
Geometry of the applicator
|
|
| Range of crimp height adjustment | 1.5 mm +/- 0.01 mm, 3 mm +/- 0.02 mm |
| Width of the punch | 24 mm |
| Dimensions and weight | |
| Dimensions (W x H x D) [2] | 370 x 155 x 135 mm |
| Weight [2] | 5.1 kg |
[1] depending on the material and geometry of the materials to be processed
[2] approximate indication of the basic equipment
Subject to errors and alterations.
Illustrations of the product are exemplary and may show options as well as specific equipment.
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