Crimping Applicator AirCrimp PL-16

Efficient Cable Production with bigger Wire Cross-Sections

Design for repeatable Crimp Results

The compact “AirCrimp” series crimping applicators are designed for the reliable connection of terminals on wires with bigger cross-sectional areas. The pneumatical feed system ensures precise and consistent terminal positioning, enabling repeatable, high-quality crimp results.

Ease of Use

Designed for the standardized press shut height of 135.78 mm and equipped for installation via a conventional quick-change mounting system, the applicators can be used in most common crimping machines with a press force of up to 30 kN.

Adjustability for maximum Precision

The completely redesigned crimp height adjustment head allows independent and precise adjustment of both the wire crimp height and insulation crimp height. To optimize crimp height settings, two adjustment variants are available depending on the wire cross-section.

Benefits of the Crimping Applicator

This Schäfer applicator combines proven technology with innovative enhancements and offers:

  • High process reliability through repeatable crimp quality
  • Suitable for bigger wire cross-sections up to 16 mm²
  • Independently adjustable wire and insulation crimp heights
  • Easy integration of a mechanical counter
  • Robust design and long service life

Brochure (PDF)

Product description

Illustrations of the product are exemplary and may show options as well as specific equipment.

Technical Data

Terminal feeding
Feeding actuation pneumatic
Feeding type from left
Terminal pitch [1] 28 – 56 mm
Processable materials
Max. thickness of the sheet [1] up to 0.8 mm
Wire cross sections [1] up to 16 mm²
Characteristics of the machine
Pressing force 30 kN
Stroke 40 mm
Shut height 135.78 mm
Geometry of the applicator
Range of crimp height adjustment 1.5 mm +/- 0.01 mm, 3 mm +/- 0.02 mm
Width of the punch 24 mm
Dimensions and weight
Dimensions (W x H x D) [2] 370 x 155 x 135 mm
Weight [2] 5.1 kg

[1] depending on the material and geometry of the materials to be processed
[2] approximate indication of the basic equipment

Subject to errors and alterations.
Illustrations of the product are exemplary and may show options as well as specific equipment.

High-performance crimping applicators