Individual Molding Solutions

We offer innovative solutions for hotmelt molding. With this process, connectors, cable entries, and circuit boards can be protected.

To ensure connection systems can withstand extreme conditions such as heat, dust, or moisture, Schäfer offers cost-effective and efficient solutions with hotmelt molding technology. Using a low-pressure process, components are molded and sealed at the wire or terminal.

We are pleased to advise you and assist in configuring your solution based on machine, tool, and material.

High-Quality Molding Material

The Henkel brand TECHNOMELT is our first choice for industrial bonding with hot melt adhesives and offers optimal results in manufacturing processes. TECHNOMELT adhesives enhance operational efficiency through their reliability and high quality.

The diverse materials, such as polypropylene, polyurethane, co-polyamide, co-polyester, Santoprene, TPE, Elastollan, and Hytrel, enable a wide range of application possibilities. They impress with rapid curing, strong adhesion, and high temperature resistance for demanding connections.

Molding Parts from our Production

We produce high-quality molding parts in small and medium-sized series with hotmelt as well as other molding materials. Our extensive expertise in processing these materials allows us to offer customized solutions for a variety of applications. Typical applications include:

  • Injection molding of seals on components and assemblies.
  • Encapsulation of cable connections such as crimp connections.
  • Encapsulation of electrical components such as circuit boards and sensors.

Precise Molding Tools

We offer individual, precise molding tools and molds for use in our hotmelt machines. Based on drawings, samples, or application profiles, the development, design, and manufacturing of molding tools are realized, which are system-compatible with the processing machines. The production of sample parts from trial tools is also possible.

We are pleased to provide comprehensive advice and assist in configuring the complete solution for your application.

Modern Molding Machines

Hotmelt molding machines from Schäfer offer flexible application and are ideal for encapsulating components of various designs. Thanks to their innovative design, they are optimal for processing various hot melt adhesives and unfilled thermoplastics.

With a quick heating time and an adjustable servo motor closing mechanism, the machines ensure high energy efficiency and quality. The modern user interface with touchscreen enables intuitive operation and flexible process flows.

Individual Consultation

Are you looking for an experienced partner in the field of tool and machine construction? Schäfer develops and manufactures sophisticated solutions tailored to your requirements.

Contact our experts now for personalized consultation!