Pneumatical applicator with back feed for crimping individual terminals to wires with small cross sections


Design for repeatable Crimp Results
The UltraCrimp crimping applicators are designed for high press forces and therefore feature an exceptionally robust construction. Their pillar-guided design not only ensures outstanding durability but also provides flexibility for customized configurations. A key feature of this version is the pneumatic feeding and positioning of terminals from the rear side of the applicator.
Adjustability for maximum Precision
The completely redesigned crimp height adjustment head allows independent and precise adjustment of both the wire crimp height and insulation crimp height. To optimize crimp height settings, two adjustment variants are available depending on the wire cross-section.
Benefits of the Crimping Applicator
This Schäfer applicator combines proven technology with innovative enhancements and offers:
- High process reliability through repeatable crimp quality
- Suitable for crimping multicore wires
- Designed for small wire cross-sections up to 4 mm²
- Independently adjustable wire and insulation crimp heights
- Easy integration of a mechanical counter
Brochure (PDF)
Product description
Illustrations of the product are exemplary and may show options as well as specific equipment.
Technical Data
| Processable materials | |
| Max. thickness of the sheet [1] | up to 3 mm |
| Wire cross sections [1] |
0.5 – 4 mm² |
| Characteristics of the machine | |
| Press force | 100 – 150 kN |
| Stroke | 50 mm |
| Shut height | 204.8 mm |
| Geometry of the applicator | |
| Range of crimp height adjustment | 3 mm +/- 0,02 mm |
| Width of the punch | 60 mm |
| Dimensions and weight | |
| Dimensions (W x H x D) [2] | 235 x 177 x 305 mm |
| Weight [2] | 34 kg |
[1] depending on the material and geometry of the materials to be processed
[2] approximate indication of the basic equipment
Subject to errors and alterations.
Illustrations of the product are exemplary and may show options as well as specific equipment.
High-performance crimping applicators
SolidCrimp MB-6-SP
Mechanical applicator with back feed for crimping DVB connectors to wires with small cross sections
SolidCrimp MB-6
Mechanical applicator with back feed for crimping individual terminals to wires with small cross sections
AirCrimp PL-25
Pneumatical applicator with side feed for crimping individual terminals to wires with bigger cross sections
AirCrimp PL-16
Pneumatical applicator with side feed for crimping individual terminals to wires with bigger cross sections
AirCrimp PL-6-WD
Pneumatical applicator with side feed for crimping individual terminals to wires with small cross sections
AirCrimp PL-6
Pneumatical applicator with side feed for small cross-sections and maximum precision in cable production
SolidCrimp ML-6
Mechanical crimping with side feed for small cross-sections and maximum precision in cable production


