CrimpLine 1550-ST EXTENDED

Crimping machine for processing of high voltage cables

Production of H- and Y-connectors

The high-performance crimping machine is designed for the production of high-voltage connectors for the highest quality requirements in electromobility. Pre-assembled components are inserted into the machines by the operator and the crimping process is started automatically. The robust machine design enables high durability and reproducibility of the crimp connections.

Functions for quality assurance

Optical control functions check the completeness of the components inserted in the sliding table and thus support quality assurance. Crimp force monitoring reliably detects faulty crimps in order to sort out the cables concerned and not use them in the further process.

Wide range of use options

A high degree of flexibility is made possible by the simple changeover to another product to be processed. The special sliding table is designed for the production H- and Y-connectors of the HPS40 high-voltage system, so that only wear parts need to be changed. The ideal speed for the crimping process can be individually adjusted according to the existing terminal properties.

Modern operating interface

The touch screen control has an intuitive user interface for easy and safe operation of the crimping machine in various languages. Selecting different user roles and operating modes as well as machine networking functions provides flexible and modern process sequences.

High safety for the operator

The safety of the operator during processing of the crimping machine is ensured by a monitored safety device. Removal of protective covers interrupts the electrical safety circuit and the machine is stopped. For safe test operation after changeover and after maintenance work, the machine is equipped with the proven handwheel.

Conform with the machinery directive

The crimping machine for production of high quality connections in terminal and wire processing fully complies with the European directives regarding mechanical and electrical safety as well as electromagnetic compatibility.

Illustrations of the product are exemplary and may show options as well as specific equipment.

Base equipment

Eccentric press
Machine cover
Sliding table for two distributors types
Crimp force monitoring
Optical control of the crimp sleeves

Optional extensions

Foot switch
Networking module
Remote service module
Optical control of insulators
Optical control of the fixing tapes

Technical Data

Processable materials
Wire	Two-core sheathed cables
	Wire cross section: 2,5 mm², 4,0 mm² or 6,0 mm² [1]
	Cable outer diameter: 12 mm [1]
Terminals	Crimping sleeves HPS40
Connectors	H- and Y-distributors HPS40
Performance and geometry
Drive	4 kW three-phase motor
Motor speed	1420 Rpm
Pressing force	150 kN
Stroke	50 mm
Closing height	Max. 204.8 mm
Controls
HMI	STI 2015
Display	Touchscreen
Supplies and interfaces
Power supply	3x 400 V, 50/60 Hz
Compressed air	6 bar
Network	RJ-45
Dimensions and weight
Width x Depth x Height	1100 x 1000 x 1800 mm [2]
Weight	720 kg [2]