Crimping of wires with small cross-sections and short stripping lengths


High Flexibility
The CrimpLine 2550 SELECT impresses with its wide range of functions, exceptional flexibility, and state-of-the-art safety features for premium cable production.
A unique feature of the machine is its selectable, subscription-based crimp force range from 100 to 250 kN, as well as unlockable functionalities. This allows customers to quickly adapt their production to changing requirements.
Performance Tailored to Your Needs
With the “BUY1-GET4” subscription model, customers invest in the hardware only once and can flexibly activate additional functions or performance upgrades whenever required. This reduces the initial investment and increases future-proofing. At the same time, users benefit from higher machine utilization, reduced floor space requirements, and the ability to respond more quickly to market changes, creating a sustainable competitive advantage.
Extensive Expansion Options
Additional functions are available as optional upgrades and can be activated as needed. These include, for example, CrimpWise for monitoring and documenting crimp quality, as well as Connect for collecting, networking, and analyzing production and process data. This enables the machine to be continuously adapted to increasing quality, traceability, and Industry 4.0 requirements.


Robust Design
The machine features a highly rigid design for maximum precision in cable production. This ensures consistently high-quality results, even at high pressing forces and in demanding applications. The modern servo drive offers benefits such as faster stopping times, programmable motion profiles, and inching mode for machine setup.
A generously dimensioned working area provides maximum flexibility for changeovers and customized expansion options.
Modern Operating Interface
The control system features a large touchscreen with an intuitive user interface for easy and safe machine operation in multiple languages. Different user roles, operating modes, and machine networking functions enable flexible and modern production processes.
The ideal deformation speed for the crimping process
can be individually adjusted to match the characteristics
of the terminal.
Enhanced Operator Safety
The safety light curtain creates a virtual barrier around the hazardous area. This makes machine operation easier than ever, as operators have an unobstructed view of the process and no physical barriers interfere with the workflow. This contactless safety device reliably protects personnel while still allowing wire feeding and immediately stopping the machine if the hazardous area is entered.
Advantages at a Glance
The CrimpLine 2550 SELECT impresses with numerous features for cable production:
- Selectable forces in the subscription model.
- Additional functions can be unlocked individually.
- High flexibility for specific production requirements.
- Highly flexible motion profiles.
- Reliable and user-friendly safety concept.
Brochure (PDF)
Product description
Illustrations of the product are exemplary and may show options as well as specific equipment.
Standard Equipment
- Crimping machine
- Touchscreen control panel
- Work area lighting
- Redundant safety switches
- Certified safety components
- Foot switch
- Safety light curtain
Optional Equipment
- Crimping applicator
- Crimp force monitoring
- Terminal reel holder
- Paper winder
- Chopper
- Networking module
- Remote maintenance module
- Machine table
- Additional monitor
Technical Data
Processable materials |
|
| Wire | Single and multi-core cables |
| Wire cross section: Up to 200 mm² [1] | |
| Terminals | Individual terminals, longitudinal or transversely belted stripes |
Performance and geometry |
|
| Drive | 3,55 kW servo motor |
| Pressing force | 100 – 250 kN |
| Stroke | 50 mm |
| Closing height | max. 204.8 mm [3] |
| Cycle Time | 1.2 to 1.7 s [1] |
Controls |
|
| HMI | STI 2015 |
| Display | Touchscreen |
Supplies and interfaces |
|
| Power supply | 400 V, 50/60 Hz |
| Compressed air | 6 bar |
| Network | RJ-45 |
Dimensions and weight |
|
| Width x Depth x Height | 1300 x 900 x 210 mm [2] |
| Weight | 850 kg [2] |
[1] Depending on material and terminal geometry.
[2] Approximate specification in basic equipment.
[3] To be adjusted to a closing height of 135.78 mm via adapter.
Subject to errors and alterations.
Further products
TransLine 240 ADVANCED
Crimping and stripping of individual wires with extended functions for quality assurance
PlugLine 345-3 EXTENDED
Semiautomatic connecting of multi-core wires with plugs for production of power cables













