Fünf Kabelmuster- Beispiele im Anschnitt der Hotmeltmaschine

MoldLine 2632 EXTENDED

Molding Machine with Sliding Table for Large Batch Sizes

High Flexibility and Productivity

The molding machine from Schäfer is designed for overmolding hotmelt polyamides on technical components. This provides insulation and mechanical protection for specific assemblies, allowing them to withstand extreme conditions such as heat, dust, or moisture. The powerful machine is designed for maximum productivity in large batch sizes, making it ideal for applications in the automotive, electronics, and sensor industries.

Innovative Design

The low-pressure molding machine stands out for its modern design. Equipped with a direct-feed single-screw extruder and three heating zones, it is ideal for processing various hotmelt adhesives and unfilled thermoplastics. The compact and modular construction allows seamless integration into existing production lines, enabling efficient automation.

High Energy Efficiency and Quality

With a heating time of less than 20 minutes, the hotmelt molding machine is quickly ready for operation. The servomotor-driven closing device is adjustable so that the ideal closing force is used for the application, thus achieving high energy efficiency. Optical process monitoring is an optional extension for quality assurance in production.

Modern User Interface

The touchscreen control features an intuitive user interface for easy and safe operation of the molding system in different languages. Recipes for the various applications can be saved and called up again. The selection of different user roles and operating modes, as well as machine networking functions, enable flexible and modern process workflows.

Premium Hotmelt Materials

Our high-quality hotmelt adhesives are ideal for technological applications and offer a variety of advantages. They provide rapid curing, enabling efficient production. Additionally, they are versatile and can be applied to various surfaces. Their strong adhesion ensures high durability, while their high temperature resistance guarantees reliable connections in demanding conditions.

High Operator Safety

Operator safety during operation is ensured by a monitored safety device. Removing protective covers interrupts the electrical safety circuit, causing the machine to stop. The molding machine fully complies with European directives regarding mechanical and electrical safety, as well as electromagnetic compatibility.

Advantages of the machine

  • Maximum flexibility through processing of numerous materials
  • High process stability thanks to intelligent drive system
  • Sliding table for optimized process flows and short cycle times
  • High energy efficiency through servo-driven single screw extruder
  • Integrated pressure sensor at the potting head for continuous process monitoring
  • Compact design for integration into production lines
  • Easy cleaning through automatic material flushing

Standard Equipment

  • Touchscreen control
  • Manual sliding table
  • Granulate feeder to the machine
  • Chiller for entry

Optional Extensions

  • Granulate dryer
  • Granulate feeder to the dryer
  • Material container
  • Chiller for molding tools
  • Remote maintenance module
  • Individual tool tables

Technical Data

Processable materials

Hotmelt adhesives and thermoplastics Hotmelt polyamides, polyolefin, polypropylene, polyurethane, co-polyamides, co-polyester, Santoprene, TPE, TPU, Elastollan, Hytrel and others on request

Performance and geometry

Extruder screw diameter 32 mm
Heating technology 1 molding head with 3 heating areas

Process

Heating time 20 min
Molding pressure 5 – 200 bar
Molding temperature max. 250 °C

Controls

HMI STI 2015
Display Touchscreen

Supplies and interfaces

Electric supply 3x 208-480 V, 50/60 Hz, 3,5 kVA
Pneumatic supply 6 bar
Network RJ-45

Dimensions and weight

Length x Width x Height 1000 x 1500 x 1750 mm [1]
Weight 750 kg [1]

Product brochure

Brochure as a PDF document

[1] Approximate indication for basic equipment

Illustrations of the product are exemplary and may show options as well as specific equipment.

Further Hotmelt Machines

Individual consulting

Are you looking for an experienced partner in the field of hotmelt molding? Schäfer offers you innovative solutions for molding with hotmelt and other plastics.

Contact our experts now for personalized advice!