Crimping of individual terminals on wires with medium cross sections
Innovative connection technology
With the IDC station, insulation displacement connections can be automated with the highest precision on machines and systems. In the IDC process, insulated wires are directly contacted with connectors without prior stripping.
Functionality of the process
The insulated wires are pressed into specially shaped slots of the IDC contact. Sharp-edged blades inside the slots cut through the cable insulation during pressing and establish the electrical contact. The process is quick, simple, and particularly suitable for series production, as multi-core cables can also be contacted simultaneously.
Advantages of IDC solutions
- No stripping of wires necessary
- High connection quality
- Compact connection solution
- Fast processing method
- Gas-tight and durable connection
Typical applications
- Data cables in computers and industrial applications
- Signal cables for industrial applications
- Connections to stators of electric motors
Individual Solutions for your Wire Processing
Crimping and stripping of individual wires with extended functions for quality assurance
Sealing and crimping of single wires or multi-core cabels successively
Production of cables with tubular lugs in electromobility
Stripping of single wires and coaxial cables with small cross sections
Crimping of high voltage cables and plugs HPS40-2
Crimping of individual wires with a modern safety concept
Crimping of individual wires with various options
Sealing and crimping of two single wires or two-core cables in one machine cycle
Production of H- and Y-connectors for HPS40 systems in electromobility
Crimping of individual wires with functions for quality assurance
Fully automatic production of fiber optic cables
Fully automatic production of cables for medicine applications
Semiautomatic connecting of multi-core wires with plugs for production of power cables
Semi automatic processing of fiber optic cables
Crimping of individual wires with a modern safety concept
Crimping of individual terminals on wires with big cross sections
Fully automated cable production with wires ranging from 0.08 to 6 mm² cross-section at up to 4 stations
Crimping of individual terminals on wires with large cross sections
Crimping of wires with small cross-sections and short stripping lengths
Sealing and crimping of three single wires or three-core cables in one machine cycle
Crimping of high-voltage cables and HCT4 terminals
Fully automated cable production with wires ranging from 0.08 to 8 mm² cross-section at up to 6 individual stations
Crimping of individual wires with functions for quality assurance
Bending of terminals, assembling with ferrite cores and crimping on two wires
Production of insulation displacement connections on electric motor stators